Starch Modification Pilot Plant

Starch Modification Pilot Plant

Applications

  • 01 Pilot-scale chemical modification of various starches.
  • 02 Development and upscaling of starch modification technologies.
  • 03 Testing new product concepts and operational conditions.
  • 04 Market validation for new technologies and regulatory compliance.
  • 05 Training personnel for industrial-scale operations.

Description:

The Starch Modification Pilot Plant is a critical step in transitioning from lab-scale experiments to full-scale industrial production. Designed for scaling up bench-scale modification technologies, it plays a vital role in assessing the feasibility, profitability, and scalability of new starch modification processes. This intermediate-scale plant allows for thorough testing and optimisation, ensuring that new technologies and recipes can be efficiently transferred to near-full-scale production.

Native starches are typically unsuitable for most food applications and must be modified to enhance their properties. Chemical modification, the most common industrial approach, involves treating starch with chemical reagents. The pilot plant bridges the gap between small-scale lab tests and full-scale industrial production, offering valuable insights and data essential for the commercialisation and design of large-scale plants. Microtec provides customised pilot plants tailored to meet specific customer requirements, ensuring flexibility and cost-effectiveness.

The pilot plant features key equipment such as starch washing hydro cyclones, reactors, starch dewatering systems, heat exchangers, and more, all designed to closely replicate common industrial machinery. This ensures that results obtained at the pilot scale can be easily and reliably scaled up to full production levels.

Features:

  • Compact, adaptable design for flexible operations.
  • Cost-effective production testing with a focus on safety and productivity.
  • High resistance to aggressive reagents and additives.
  • Precision-engineered to support investment decisions and full-scale plant design.
  • Customisable configurations to meet diverse process requirements.
  • Fully automated with data logging capabilities.
  • Includes key equipment that mirrors common industrial machinery for seamless scale-up.

Benefits:

  • Bridges the gap between lab-scale research and full-scale production.
  • Validates key process parameters and identifies potential scale-up issues.
  • Generates critical data for informed investment and design decisions.
  • Enhances the efficiency and quality of the starch modification process.
  • Ensures scalability, reliability, and regulatory compliance in commercial operations.
  • Supports the development of new and optimised modification recipes.